Concept of Operations

SIRIS advances the current state-of-the-art for thermal inspection of commercial vehicles. SIRIS employs smart vision processing algorithms to automate the process. SIRIS evaluates every vehicle that passes through the system and compares the thermal signatures against a set of rules generated from past inspections. For vehicles with potential safety problems, SIRIS generates a report and forwards it to facility staff who may then pull the vehicle over for a full inspection.

Technically, SIRIS employs a sophisticated data fusion model that treats each vehicle as a whole. SIRIS uses two, infrared cameras to capture thermal signatures of both sides of the vehicle.

Product

Using paired axle data from an entire vehicle, SIRIS accurately assesses the condition of brakes, bearings, and tires. Decisions are not made based on what a wheel “looks like,” but rather on a complex evaluation of actual temperatures of all elements of the vehicle.

SIRIS benefits the end user in two fundamental ways. First, because it does not require a dedicated operator to simply watch the screen and make judgments about what may or may not be a problem, SIRIS costs substantially less to operate than current thermal inspection systems. Second, by applying a set of standard rules to every vehicle, SIRIS focuses inspector’s attention on only those vehicles that have a known correlation to safety concerns.

Product

Operating System

The PVS 7500 software has an easy to use graphic user interface that can accessed via an optional laptop. The PVS is compatible with Windows 7 OS and up.

This graphical interface enables the user to view the data in an easy to understand table or graph. The interface assists with the setup and customization of the PVS, including programming the sampling rate and antialiasing filters (frequency and characteristic). Data is stored on an 8GB SD card, and it can be analyzed with the included software or exported to other applications or a central database in standard CSV format.

SIRIS can detect virtually any problem that generates a distinctive thermal signature. Traditional uses of thermal imaging in inspection of commercial vehicles include brake, bearing, and tire faults and flaws. In addition, SIRIS has also demonstrated an ability to detect heat within the engine compartment of motor coaches.

Brakes

Product

Brake problems have been identified as a contributing factor in more than a third of all fatal large truck accidents. Current inspection practice can only evaluate the brakes of a small fraction of vehicles on the highways. Placing SIRIS along an entrance roadway to a fixed inspection site will increase the percentage of vehicles that are screened for possible brake problems. Generally speaking, SIRIS flags as suspect brakes that are too hot, which indicates a dragging brake condition, or too cold, which suggests a particular brake is not working when it should be.

Bearings

While overheated bearings are not a particularly frequent problem during commercial vehicle inspections, a poorly lubricated bearing can rapidly lead to catastrophic failure of a wheel resulting in a fire, a seized bearing that could drastically alter the handling capability of the vehicle, or loss of the entire wheel. In the latter situation, innocent travelers have been killed when a truck wheel crashed into their vehicles. SIRIS has successfully identified vehicles with overheated bearings.

Product

Tires

Product

The tire forms the crucial connection between the vehicle and the road surface. Faulty tires undermine the integrity of that connection and present a very real hazard to the truck and others on the highway. SIRIS has demonstrated an ability to detect tires that are underinflated, that have exposed radial steel belts, and that have partial delamination of tread. In fact, problems seen in tires can often be traced back to other issues, such as poorly distributed loads and problems with air suspension systems.

Other Features

  • 48 hour life from lithium batteries
  • Ethernet interface
  • High performance, ultra-low noise 16 channel data acquisition
  • Maximum sampling rate at 120kS/s per channel and 480kS/s aggregate
  • Extremely low gain error of less than 0.00004% of full scale
  • Low noise <2 microvolts
  • Can be programmed to accept a variety of sensors
  • 5 channels brought out in baseline configuration
  • 3 axis fluxgate magnetometer 0-1 gauss DC-150 Hz
  • Magnetic sensitivity 0.1 milligauss with Earth’s gravity removal.
  • 2 single axis geophones (1 microinch/sec sensitivity and accuracy +/- 1 dB at 2-100 Hz)
  • Vibration measurement sensitivity 1 microinch/sec.
  • Custom configurations can bring out additional channels
GET IN TOUCH
Call 518-268-1636
ENQUIRY
Submitarrow

SIRIS—Configurations

SIRIS configurations include permanent, fixed base site; a portable system for use at temporary inspection sites; a vehicle-mounted system for use on mobile enforcement vehicles; and a hand-held device for spot checking vehicles during inspections.

Fixed or Portable System Description

In both the fixed and portable systems, SIRIS consists of several components including the following.

  • A base unit that contains a thermal infrared camera, a visible camera, a set of sensors for ambient temperature, humidity, and an industrial computer running the SIRIS control and analytical software.
  • A remote camera unit containing a second thermal infrared camera with a connection to the base unit
  • A vehicle identification system for making a positive identification of each vehicle that passes the system
Product
Product
  • A triggering mechanism to initiate an inspection. SIRIS identifies when a vehicle enters the system and begins to collect and process the data.
  • A workstation that can be used to monitor vehicles as they pass through the system and to make adjustments to the system. This workstation consists of a monitor, keyboard, and mouse connected to the control computer system in the base unit.
  • An alert system. SIRIS alerts when it detects a vehicle with thermal anomalies, sounding an audible alarm to attract attention. An operator can
  • System Control Software to manage the operation of the system. The nature of this control software will vary based on the system configuration. The system software allows the user to review past inspections, to modify system parameters, and to conduct needed maintenance activities.
Product

Why Choose Siris ?

All currently available means for using thermal data to inspect commercial vehicles — from simple infrared thermometers to comprehensive monitoring systems built around thermal imaging cameras — require a dedicated operator.

SIRIS eliminates the need for a dedicated operator freeing valuable resources for actual physical inspections. The following table highlights key differences between the existing systems and SIRIS.

Current Thermal Systems SIRIS™

Require human operator

Inconsistent results based on difference between inspectors

Fully automatic

Algorithms derived from past experience provide consistent results

Look at only one side of vehicle

Difficult to assess entire vehicle

Looks at both sides of the vehicle

Always considers the entire vehicle

Rely on visual cues as seen on screen

Limited by display technology. What ‘looks’ hot may be cold; what ‘looks’ cold may be hot

Relies on temperature data

Regardless of how a wheel ‘looks’ the evaluation is always based on actual temperature

Operate only when staff is available

Limits the number of vehicles that are evaluated

Operates full-time, regardless of staff Every

Operates full-time, regardless of staff Every

Development of SIRIS™ was supported by a grant from the Federal Motor Carrier Safety Administration. The New York State Energy Research & Development Authority provided additional funding for development of a “high speed” version of SIRIS. IEM acknowledges additional support from the New York State Department of Transportation, the New York State Police, the Tennessee Department of Safety, the Tennessee Department of Transportation, and the New Jersey Department of Transportation

  • rounded-right-arrow.svg

    Railway Solutions

  • rounded-right-arrow.svg

    Intelligent Transportation Systems

  • rounded-right-arrow.svg

    Intrusion Detection/Security Solutions

  • rounded-right-arrow.svg

    Remote Monitoring Solutions

  • rounded-right-arrow.svg

    Defense Solutions

  • rounded-right-arrow.svg

    Research and Development

  • rounded-right-arrow.svg

    Product Engineering

  • rounded-right-arrow.svg

    Software Development

  • rounded-right-arrow.svg

    Manufacturing

  • rounded-right-arrow.svg

    Sales and Marketing

  • rounded-right-arrow.svg

    System Installation

  • rounded-right-arrow.svg

    Post Installation Service

IEM Corporate Headquarters

International Electronic Machines Corporation